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IntMath forum | Basic Algebra

How do I calculate the length of wire on a tubular ceramic form? [Solved!]

My question

I need to calculate the total length of wire required for a wire wound resistor as shown in the attached figure, given the following:

- Diameter of a single turn: D
- Number of grooves (ie number of turns on ceramic tube): n
- Pitch (distance between grooves on the x-axis): p

Does anyone have a more accurate equation for determining the total wire length?

I will appreciate your comments.

Relevant page

Interactive Mathematics - Learn math while you play with it!

What I've done so far

basic-algebra

One could approximate the total wire length by taking the circumference of a single turn and multiplying it by n, the number of turns.
This value will be less than the actual value because the pitch adds additional length.

Maybe a more accurate value will be given by: wire length = n(circumference of single turn) + (n-1)p.

X

I need to calculate the total length of wire required for a wire wound resistor as shown in the attached figure, given the following:

- Diameter of a single turn: D
- Number of grooves (ie number of turns on ceramic tube): n
- Pitch (distance between grooves on the x-axis): p

Does anyone have a more accurate equation for determining the total wire length?

I will appreciate your comments.
Relevant page

<a href="https://www.intmath.com">Interactive Mathematics - Learn math while you play with it!</a>

What I've done so far

basic-algebra

One could approximate the total wire length by taking the circumference of a single turn and multiplying it by n, the number of turns.
This value will be less than the actual value because the pitch adds additional length.

Maybe a more accurate value will be given by: wire length = n(circumference of single turn) + (n-1)p.

Re: How do I calculate the length of wire on a tubular ceramic form?

@Stephan: Welcome to the IntMath Forum!

Let's just consider one turn of the wire first.

Imagine this one turn of the the wire is laid out so that it's straight. The length of this wire will be the longer side of a right triangle, length `piD` (since the diameter is `D`), and height `p`.

What is that length?

Since we have `n` turns, what will be the total length of the wire?

X

@Stephan: Welcome to the IntMath Forum!

Let's just consider one turn of the wire first.

Imagine this one turn of the the wire is laid out so that it's straight. The length of this wire will be the longer side of a right triangle, length `piD` (since the diameter is `D`), and height `p`.

What is that length?

Since we have `n` turns, what will be the total length of the wire?

Re: How do I calculate the length of wire on a tubular ceramic form?

Dear Murray,

On what you have said, the length of a single turn will then be in accordance with Pythagoras:

`l = sqrt((piD)^2 + p^2)`

The total length (L) of the wire will then be:

`L = nl`

X

Dear Murray,

On what you have said, the length of a single turn will then be in accordance with Pythagoras:

`l = sqrt((piD)^2 + p^2)`

The total length (L) of the wire will then be:

`L = nl`

Re: How do I calculate the length of wire on a tubular ceramic form?

@Stephan: Exactly!

Good on you for trying out the math entry system.

BTW, you can enter "`pi`" by simply typing "pi".

X

@Stephan: Exactly!

Good on you for trying out the math entry system. 

BTW, you can enter "`pi`" by simply typing "pi".

Re: How do I calculate the length of wire on a tubular ceramic form?

Previously, I used to take help from eduhelphub for my math solution. But it was not that level of helpful from where I could get a great score. after that I referred to this site and that is quite helpful for solving my all queries.

X

Previously, I used to take help from <a href="https://eduhelphub.com/">eduhelphub</a> for my math solution. But it was not that level of helpful from where I could get a great score. after that I referred to this site and that is quite helpful for solving my all queries.

Re: How do I calculate the length of wire on a tubular ceramic form?

Glad to hear it @jk123

X

Glad to hear it @jk123

Re: How do I calculate the length of wire on a tubular ceramic form?

Thanks for post!

X

Thanks for post!

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